Green Power Sugars LTD
Background
Challenge
Green Power Sugars Ltd., a leading sugar manufacturing company located in Gopuj, Maharashtra, faced challenges with the quality of spray pond water used in their sugar factory. The primary concerns were high turbidity, undesirable color, and elevated levels of organic TDS, BOD, and COD. These issues were affecting the efficiency of their operations and the quality of the final product.
Objective
To improve the quality of spray pond water and enhance operational efficiency without the need to replace the pond water throughout the season.
Solution
Gayatri Impex supplied Green Power Sugars Ltd. with Biocatalysts Eco-cat, a chemical designed to recondition water used in industrial processes. The implementation involved dosing the spray pond water with Biocatalysts Eco-cat and monitoring the results over a defined period.
Results
Turbidity:
- Before Chemical Use: 280
- After Chemical Use: 200
- Improvement: Reduction in turbidity, indicating clearer water.
- Color:
- Before Chemical Use: Brown
- After Chemical Use: White Transparent
- Improvement: Noticeable change from brown to white transparent, indicating effective removal of color-causing substances.
Organic TDS, BOD, COD:
- Improvement: 70-80% reduction after dosing with Biocatalysts Eco-cat.
- This significant reduction indicates a substantial decrease in organic pollutants, enhancing the overall water quality.
Testimonial
“This is to certify that Biocatalysts Eco-cat supplied by Gayatri Impex Pune, which is used in the sugar factory for spray pond water, has shown good results. We have not replaced spray pond water with fresh water throughout the season. To recondition the water, we have used Biocatalysts Eco-cat.”
– General Manager, Green Power Sugars Ltd.
Conclusion
The application of Eco-cat by Gayatri Impex proved to be a successful solution for Green Power Sugars Ltd., effectively improving the quality of their spray pond water and ensuring smoother operations without the need for frequent water replacement. This case study demonstrates the efficacy of Eco-cat in industrial water treatment applications, providing a reliable and sustainable solution for companies facing similar challenges.